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| 5 axis CNC One Hit Machining | |
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Specialist Manufacture at our UK facility |
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Mini Gears now has 3 Mazak Integrex 5 axis CNC done in one hit machining centres which has opened up new specialist markets to us where high accuracy between multiple
operations is critical.
Complex machined parts and gears are expertly manufactured in a single set up from a solid bar or raw material including steel, stainless steel, bronze, aluminium castings,
forgings and even heat treated steel.
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In one set up components are turned, milled, drilled and, where applicable, gear cut and come off the machine as a finished part.
This eliminates multiple set ups, fixtures, tools, handling and waiting time which add to manufacturing costs. Also, by eliminating
multiple set ups the accuracy of the component is greatly improved.
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- One of our 3 Mazak 5 axis CNC machining centres
- A fully machined stainless steel investment casting used in the assembly of a stairlift
- A machined drive clutch for applications such as fork lift truck braking systems
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- Raw material is placed into the chuck on the machine
- Component is turned, milled, drilled and gear cut in one cycle, without having to remove the component from the chuck
- Finished component on machine
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- Profile 7 parts in one plate and machine deburred on both sides
- The plates are then loaded onto the fixture (one in each chuck). The outside profiles of all 14 parts are machined
- Washers and nuts removed and all 14 parts come off the machine as individual finished and deburred components
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